Waukesha Compressor Engines dominates 400hp to 1500hp Engine Market in Western Canada
Today natural gas accounts for 23% of the world’s energy consumption and demand is growing. However, raw natural gas as it comes from the ground must be processed — to clean it and remove impurities, including water, to meet the specifications for marketable natural gas – and to separate out valuable components including natural gas liquids such as ethane, butane and propane.
Canada holds 77 trillion cubic feet (Tcf) of proven gas reserves as of 2017, ranking 18th in the world and accounting for about 1% of the world’s total natural gas reserves of 6,923 Tcf. Canada has proven reserves equivalent to 17.5 times its annual consumption.
Compressor Engines Required
Raw natural gas undergoes multi-stage processing before it is a marketable natural gas fuel. Variable-speed natural gas engines drive compressors that pressurize and circulate gas through various stages of processing, enhance conditions for chemical reactions, and recover and recompress processed gas.
Bringing natural gas from wellhead to market requires dependable engines within the compression systems that operate efficiently to keep the gas flowing and productivity and profitability high.
Compressor engines are measured by horsepower this is a measure of the amount of work an engine can perform. Over the last 5 years tracked over 350 oil & gas facilities projects in Western Canada that required a compressor engine, the facilities are categorized by the regulatory body and they include bitumen/oil battery, gas battery, compressor station and gas plants.
Using the HP rating of the compress engine we grouped the engine size with the type of facility installed in Western Canada.
- Bitumen/Oil Battery – Compressor engines less that 400hp
- Gas Battery, Compressor Station, Small Gas Plants – 400hp to 1500hp
- Gas Plants – 1500hp plus
400hp to 1500hp Market Size is Large in Western Canada
After reviewing 350 compressor projects in Western Canada, we see that over 150000 of engine hp in 100plus projects has been installed in Western Canada last 5 years. The requirement for compressor engines between 400hp & 1500hp has created a large market opportunity for compressor engine manufactures. The most popular compressor engine manufacturer between 400hp and 1500hp is Waukesha.
How to buy Waukesha engine Compressor packages in Canada
Retrofit
When it comes to gaining maximum advantage from existing infrastructure, retrofit services stand front and center. Through their specifications and functionalities, these retrofit components can increase the efficacy of any given compressor package.
With the ability to upgrade factory-fitted compressors’ functionality, you can unlock various doors to improved delivery and service with lowered upkeep costs. You can also address specific service pressure points that often make it difficult to run your operations through the right solution.
New Packages
Compressor Packages means natural gas compression equipment generally consisting of an engineered package of major serial numbered components including an engine, compressor, compressor cylinders, natural gas and engine jacket cooler, control devices and ancillary piping mounted on a metal skid.
Surplus
Surplus oilfield equipment is used equipment that can be purchased at a much lower cost. As soon as new equipment is gently used, the value depreciates at an exponential rate, which means you can buy used energy equipment that is in good condition for tens of thousands of dollars less than purchasing new and avoid the hit of the initial value depreciation. If your used processing equipment becomes unnecessary, you can sell it and recoup more of your costs than if you had purchased new.
Waukesha engine Compressor Providers in Western Canada
Bull Moose Capital has the largest fleet of Waukesha natural gas compression and power generation in Canada. Bull Moose’s professional engineering team works diligently to ensure our solution is optimized for your application. We have the experience to design and manage complex overhauls and retrofits on time and on budget.
Bull Moose’s team of experienced professionals specialize in quickly delivering superior natural gas compression and power generating solutions in Western Canada. They offer rentals, rent to own, and long term leases on our equipment. We also offer cash-lease back on existing infrastructure.
Ironline Compression is a leading provider of gas compression solutions and mechanical services to Canada and the United States energy industry. Ironline Compression’s extensive inventory of stock natural gas compression products includes small to large horsepower reciprocating and rotary screw packages.
Ironline offers both new and used Waukesha natural gas compressors available for rent or lease. You can go for a “bare rental”, which provides the compressor and gives the customer the option to use “pay-as-you-go” services from Ironline. Or, you can choose our all-inclusive rental option, which includes scheduled and unscheduled maintenance, major and minor overhauls, start-up and decommission, run-time guarantee, and travel time and mileage.
Ironline has standard package configurations using both Caterpillar and INNIO’s Waukesha gas engines.
Enerflex rental compression ranges from 50 hp to 10,000 hp, and is available in screw, as well as reciprocating configurations. Our rental fleet is relatively new. All units are operator-friendly and suited for both cold and warm-climate operations.
Enerflex has standard package configurations using both Caterpillar and INNIO’s Waukesha gas engines.
Bidell maintains an extensive inventory of stock and surplus compressor units including Waukesha compressors.
Whether you want to purchase, rent or lease Waukesha, Bidell™ can provide you with a plan that meets your needs. In addition to custom designed units, we have an extensive inventory of Stock Reciprocating Compressors, Stock Rotary Screw Compressors, and NOMAD™ Mobile Compressors available for quick delivery.
Compass is a privately-owned company, established in 2001. The Company is led by an Executive Team consisting of five well-recognized industry experts, with deep experience in the natural gas compression and process industry.
Compass specializes in designing and fabricating top-quality, warm-weather and arctic-style, reciprocating, rotary screw and rotary vane Waukesha compressor packages and process package systems for the energy industry, worldwide.
Marathon Compression is a provider of custom solutions for natural gas compression, and instrument air and power. New equipment design, surplus equipment sourcing and retrofit, project management, engineering consulting, compression application support. If it’s compression related, we have you covered.
NEXT Compression was formed through the merging of SAGE Energy and NGC Compression, two Canadian based compression providers. With complementary strengths and resources, we identified an opportunity to strike a balance between growth and commitment to what made us successful. Now united under one brand, the collective vision for NEXT focuses on providing first-class service and solutions to a global market.
We are thrilled to announce to our valued customers and industry partners a bold decision to partner exclusively with Waukesha for engine drive projects above 1280 HP. Both NEXT Compression and Waukesha are committed to growing our market positions by delivering outstanding customer value. We are aligned in our commitment to invest in Canadian technology and innovation that is keenly focused on creating value for our customers.
About
Initially founded in 1906 in Waukesha, Wisconsin, Waukesha is a brand of reciprocating engines produced by INNIO Waukesha Gas Engines, part of the INNIO Group. Featuring a durable design and unprecedented flexibility, Waukesha Engines delivers both rich-burn and lean-burn alternatives that provide varying emissions compliance levels and a wide range of applications.
Waukesha engines in gas compressors are particularly notable for their optimal performance in the most demanding, isolated, and mission-critical locations, and trusted for their reliability, which extends to their need for minimal routine maintenance. The key to a longer-lasting and smoother operations with a Waukesha engine in a compressor is proper usage. So, you need to consider going over the user manual and assigning only qualified personnel to operate and check to see if its components are working well.
Most Popular Waukesha Engines for Natural Gas Compressors in Canada
Waukesha 7044
The Waukesha 7044 is designed for optimal operation with unmatched durability, efficiency, and longevity. Effortlessly pair the 7044 with your existing compressors for reliable operations with minimal to no downtime. The Waukesha 7044 is among Waukesha’s senior products, is by GE, and is backed by a worldwide partner network that can provide parts and service wherever your operations are.
The 7044 is still extremely popular thanks in part to its power, minimal emissions, its ability to tolerate hot fuels, and minimal maintenance requirements. At the same time, servicing is mostly required after an extended period.
Waukesha 7042
The Waukesha 7042 is made with your unique needs in mind with unmatched reliability, effectiveness, and durability. Effortlessly pair the 7042 with your existing compressors for your essential operations with varied to negligible downtime. The Waukesha 7042 is among Waukesha’s most compelling products.